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Opportunities for capacitor industry how to fly


With the development of electronic information industry and the popularity of home appliance, starting from the localization of color television in the 1980 s, refrigerators, washing machines, tape recorder, a black-and-white TV, household air conditioner, telephone, energy-saving lamps, VCD, DVD, computers, program-controlled switches, such as development, improve the quality of life for every Chinese family. Capacitor industry has got unprecedented development in our country, from the quantity, quality, service, to meet the needs of the development of the electronic machine and household electrical appliances, and led to the relevant materials industry, equipment industry, instrument industry development, has become a global power capacitor production.
The connotation of sustainable development will be different from the past
In retrospect, after 20 years of struggle, our country has become a global power capacitor production, about 30% of global production. Due to the global economic recovery and the rapid development of information industry of our country, capacitor industry continues to do big must and stronger at the same time, to do big strong, this is the core of the connotation of development change.
In the process of electronic chip, is leading the resistor and capacitor. In 2002, the Japanese resistor chip rate reached 98%, ceramic capacitors, chip rate was 80%, tantalum capacitors, chip rate has reached 99% in 2001; The resistance network chip rate of 41% in 2000. As for the inductor chip rate of over 52% in 1998, Japan, in 2002, the United States has reached 70%, and signal circuit using inductor chip rate has reached more than 80%; Switch chip rate above 20%. 1999 Japanese ceramic filter chip rate was 19%, and cellular mobile communications equipment used in the chip ceramic filter has accounted for 71%, temperature compensated crystal oscillator chip rate has exceeded 90%.
Electronic components in the chip at the same time, the miniaturization of also is in rapid development, not only the traditional elements in rapid miniaturization, chip components are rapidly miniaturization. At present, the type 1608 chip resistance capacity components has become the mainstream of Japanese production product, the type 1005 chip resistance capacity of components has become the mainstream of mobile communications equipment using resistance capacity. Chip tantalum capacitor and chip plastic film capacitor minimal size has reached 1608, and has been commercialized. Chip ceramic capacitors, chip negative temperature coefficient (NTC) thermistor has started mass production minimum 0603 products, metal plastic film capacitor and mica capacitor 1608 products have been commercialized.
As the light and small electronic devices of thin, composite for electronic components requirements also more and more strong. Japan TDK company has production from 4, 8, 16 monolithic ceramic capacitor array composed of capacitor core.
Ceramic capacitor will still dominates the capacitor in the world market, and the chip capacitor will dominate the ceramic capacitor and tantalum capacitor markets. Miniaturization, large capacity, high voltage, high frequency, anti-jamming and array will still be the developing direction of the ceramic capacitor. Type 1005 monolithic ceramic capacitors have been popular, type 1005 products have been listed, the type 0402 products have been in development. At present, the use of thin layer and multiple stratification (600 ~ 800 layer) technology, and the base metal electrode technology, has developed a capacity of up to 100 mu of F monolithic ceramic capacitor, manufacturers have been in the development capacity of 200 or above 200 u F u F the production technology of monolithic ceramic capacitor.
Small size, large capacity, long life, high temperature resistant, low equivalent series resistance is the development direction of aluminium electrolytic capacitor. Panasonic electronic components company in 2000 developed a WA series aluminum capacitor, its capacity value increased from previous 2 times ~ 18 times, at the same time, the company also launched ultra-low appearance of SMD aluminum capacitor, its height is only 0.95 mm.
Electronic products continue to lead the tantalum capacitor to miniaturization, large capacity, low resistance, low ESR, functional polymer tantalum capacitor will further expand the production and application of the tantalum powder CV value will continue to improve, the tantalum powder CV value has reached 100000, but manufacturers (such as ELNA Japanese company) has been in the development of 150000 CV tantalum powder.
It is worth noting that the engineering technical personnel is the development and utilization of niobium niobium capacitor as dielectric materials, due to the supply equivalent to 100 times that of tantalum niobium, and the appearance of the condenser, the structure and performance similar to chip tantalum capacitor, due to the cost, tantalum capacitor is not suitable for the mass production of 1000 mu F products, and niobium capacitor which can realize the scale of mass production of the product.
The market is faced with the new opportunities of development
New electronic machine system, home appliances, communications equipment, industrial automation, such as appear constantly, for capacitor development provides new market opportunities.
Automotive electronics industry is currently the most popular industry in the international market, traditional automobile electronic involved 10 electronic systems, including electronic dashboard, electronic fuel injection system, car audio systems, engine management system, global positioning system (GPS), anti-lock brakes, airbag system, automatic driving system, automatic window system, automatic lock system, etc. These systems are more or less capacitor is used, and against the heat, seismic, ripple, low resistance and volume resistance appearance, etc are put forward higher requirements. And the future of electric vehicles, the growth of capacitor each electric cars need at least four electrolytic capacitor with high pressure, high capacity, used in battery, voltage conversion, inverter circuit, etc.
Household appliances, color TV, audio, digital cameras, DVD, VCR, CD player, frequency conversion air conditioning, frequency conversion refrigerator, washing machine, microwave oven, electric rice cooker, vacuum cleaner, such as energy-saving lamps are large capacitor use. With the development of the whole machine, to develop the high frequency, chip, energy saving, environmental protection, and other products, to keep up with the current digital TV, set-top boxes and the development of digital cameras and other products.
Industrial applications, as computer integrated manufacturing system (CIMS), digital processing center, automatic assembly machine and so on all kinds of automation technology increasingly widespread, promote the development of frequency conversion technology. Switching power supply is widely used in industrial field, uninterruptible power supply (UPS), inverter, monitor, frequency conversion motor, CNC equipment, another laser processing, inverter motor, oil exploration, the development of the third and fourth generation IGBT, highway solar lighting system and so on, capacitor industry to adapt to the change.
Anyhow, want to study these areas the machine brought about by the rapid changes in the market changes, improve market operation, constantly adapted to different machine requirements of products, to strengthen. Factors determining the success or failure of the enterprise, in addition to the application of enterprise scale, localization, specialization level, factors such as market control ability, should also increase the reaction rate, flexible production capacity, and resource integration capability and innovation ability.
Have to enter a new round of development conditions
First of all, the factory management basic standards with the international community. Product technical indicators the IEC standard, factory management has obtained ISO9000 certification, quality (generalized) in controlled conditions for all the activities of the enterprise. ISO14000 certification of green environmental protection, utilizing work completed. Ac capacitor, tamper-proof capacitor, high-voltage capacitor made a pass in the world, the basis of product quality have a reliable guarantee. Xiamen ferrari new capacity electrical, electronics, ningbo east sunshine industrial development company in shenzhen, nantong jianghai capacitor co., LTD., yiyang aihua group co., LTD., kunshan wanfeng, NaFangHong Ming electronic enterprises, have certain popularity in the international market.
Second, the domestic materials, equipment, instruments and meters industry is developing. Capacitor made of raw materials, process equipment, measuring instruments, basic can meet the requirements of domestic industry innovation ability is stronger, the industry has come to the international market.
Third, capacitor industry team in the development of science and technology. Be familiar with production process, quality management, be familiar with equipment, can grasp the product development direction, can independently design the product team of technical experts, has been growing, this is the precious wealth of our industry.
Fourth, the industry has excellent entrepreneur group. Has the economic knowledge, understand the government policies, and be good at business, to grasp the development direction, financing ability, good faith, steadfast work entrepreneurs group has been formed, some have already completed the primitive accumulation, is the capacitor industry entered a new round of development climax of hope.
Expert opinion
Must adapt to the new environment
Capacitor industry development up to now, great changes have taken place in both the market and users, and this continues to change, industry development, it must adapt to the new environment.
First, the user changes.
The popularity of consumer electronics and upgrading, make the electronic machine is undergoing great changes. Capacitor industry in our country is used for traditional household appliances products and gradually develop and grow up. Today's home appliances have entered the digital era, the emphasis is on digital color television. In addition, the electrical appliances product has expanded to frequency conversion and environmental protection air conditioning, home theater, computers, communications products, and service object (the client) will also change.
Second, electronic machine has to digital, high frequency, more functional and portable direction development, electronic systems to the network, the direction of high speed processing.
Integrated circuit integration and function in improving, the machine lines in the simplified, use single will fall by the number of electronic components, the number of single machine itself is on the rise. In order to adapt to this change, miniaturization, chip capacitor must speed up the pace.
The third, and gradually into the international market.
China's electronic components production has become the third after the United States, Japan, production base, exports accounted for the proportion of production of capacitor is bigger, to the international market is comprehensive to strengthen its advance. Therefore, fully understand WTO rules of the game is more and more important.
Fourth, fully implementing environmental protection standard specification, ISO14000 standard is imperative.
In 2002 through the ROHS directive of the European parliament and the European Union council (on banning the use of certain hazardous substances in electrical and electronic equipment directive) and WEEE directive (scrap electronic equipment instructions). Our country "electronic information product pollution control management measures" also released this year, July 1, 2005 formally implemented. "Green" products, "green" procurement has already begun.
Fifth, pay attention to the implementation of the social responsibility standard SA8000.
SA8000 is a widespread impact on a global scale after the ISO14000 and an international standard, it is not focus on product quality and environmental system, but the staff's basic rights and working conditions. Some countries, such as the United States imposed from May 1, SA8000, execute orders linked to corporate social responsibility. At present the implementation of SA8000 standard is spread to parts industry in our country, should take seriously.
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